Book cover of Making the Modern World by Vaclav Smil

Making the Modern World

by Vaclav Smil

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Introduction

In our daily lives, we are surrounded by an incredible array of materials. From the clothes we wear to the buildings we live in, and the devices we use, materials are the building blocks of our modern world. Vaclav Smil's book "Making the Modern World" takes us on a fascinating journey through the evolution of human material use and helps us understand the complex web of materials that shape our lives today.

This book explores the history of material use, the current state of material consumption, and the challenges we face in managing our material needs for the future. Smil provides a comprehensive overview of how materials have shaped human civilization and how our use of materials continues to evolve in the face of technological advancements and environmental concerns.

The Scope of Material Use Surveys

To truly understand the scale and complexity of our material use, it's essential to have a comprehensive approach to surveying and categorizing materials. Smil explains that a thorough material use survey should include raw materials from every sector of the economy.

The US Geological Survey (USGS) pioneered one of the first comprehensive material flow reports for an entire country back in 1882. Their approach, which is still relevant today, grouped materials into major categories:

  1. Agricultural products (cotton, seeds, wool, tobacco)
  2. Forestry products (wood, paper)
  3. Metals and minerals
  4. Non-renewable organics derived from fossil fuels (asphalt, waxes, oils)

Smil suggests adding industrial gases to this list, as they play a crucial role in modern production methods. However, it's important to note that these surveys typically omit certain materials for practical reasons:

  • Water (due to its overwhelming quantity)
  • Oxygen (considered an inexhaustible element of the atmosphere)
  • Food and fuel (traditionally analyzed separately)
  • Hidden material flows (materials extracted during production that don't end up in finished products)

By focusing on these key categories, researchers can better analyze and understand the flow of materials in our modern world.

The Evolution of Material Use Throughout History

Human material use has a long and fascinating history, with each era characterized by its dominant materials. Smil takes us on a journey through time, highlighting the key materials that shaped different periods of human history.

Prehistoric Era: Wood and Stone

In prehistoric times, our ancestors were already demonstrating remarkable creativity in their use of materials. They crafted tools like hammers, axes, arrows, and knives by carefully selecting and shaping stones. At the same time, wooden sticks were used for simple tasks like digging for roots and hunting small animals.

Ancient and Medieval Eras: Stone and Metal

As human civilization advanced, stone became the material of choice for many applications. Its durability made it ideal for constructing aqueducts, roads, temples, and statues. However, wood remained crucial, especially in shipbuilding, where it was used for hulls and masts.

The ability to smelt metals like copper, bronze, and iron marked a significant turning point in human history. These metals allowed for the creation of stronger and more versatile tools and weapons.

Modern Era: Metals, Plastics, and Beyond

The modern world has seen an explosion in the variety and quantity of materials used. While traditional materials like wood and stone are still important, new materials have come to dominate many aspects of our lives:

  1. Steel: Known for its strength and durability, steel became essential in construction and manufacturing.
  2. Copper: The metal of choice for wires and cables, playing a crucial role in the electrification of society.
  3. Plastics: Often considered the quintessential material of the 20th century, plastics have replaced wood and metals in countless applications.
  4. Paper: Mass production of paper revolutionized communication and record-keeping.
  5. Textiles: Mechanized weaving paved the way for mass-produced fabrics, changing the clothing industry forever.

The Six Major Categories of Modern Materials

As our material use has become increasingly complex, Smil identifies six major categories of materials that dominate the modern world:

  1. Biomaterials: This category includes materials derived from living organisms, such as lumber, straw, cotton, wool, beeswax, and natural rubber. While some biomaterials have seen declining use due to synthetic alternatives, wood and cotton remain extremely valuable.

  2. Construction Materials: Sand, stones, cements, and concretes form the backbone of our built environment. The demand for these materials continues to grow, driven by massive construction projects worldwide.

  3. Metals: The growth of industrialization, advances in transportation, and the rise of mass consumption have led to an ever-increasing demand for metals of all kinds.

  4. Plastics: Essential in packaging, construction, electronics manufacturing, and the automotive industry, plastics have become ubiquitous in modern life.

  5. Industrial Gases: Often overlooked, gases like oxygen, hydrogen, and nitrogen play critical roles in various industrial processes, from steel production to food packaging.

  6. Electronics and Silicon: The rise of consumer electronics has made silicon one of the most important materials of our time, leading some to call our current era the "Silicon Age."

Challenges in Material Flow Accounting

As our use of materials becomes increasingly complex, tracking and accounting for material flows presents significant challenges. Smil highlights two approaches to addressing these challenges:

  1. National Material Flows: By focusing on the flow of materials at a national level, researchers can identify trends in material consumption across different categories. This approach reveals patterns such as increasing overall material consumption, a decline in the relative importance of biomaterials, and the growing significance of recycling.

  2. Life-Cycle Assessment (LCA): This method quantifies the environmental impacts of materials throughout their entire lifespan. LCAs can help inform decision-making by identifying materials with the lowest environmental impact. For example, a surprising LCA result shows that a concrete sidewalk can have a lower environmental impact than one made of natural granite, due to the energy required to cut and transport the stone.

The Complexities of Dematerialization

Dematerialization, or the reduction in material use, is often seen as a solution to our growing material consumption. However, Smil points out that the process is more complex than it might appear at first glance.

Take, for example, the shift from paper-based design to computer-aided design (CAD) in the aerospace industry. While this change dramatically reduced paper use, it required the development of a complex infrastructure of computers, data storage, and servers. In essence, the dematerialization of paper led to an increase in the use of other materials.

Moreover, dematerialization can sometimes lead to unexpected increases in overall material consumption. As products become lighter, more efficient, and less expensive, their accessibility and popularity often increase. This can result in a net increase in the demand for the materials used to produce these items.

The Future of Material Use

Despite the challenges posed by increasing material demands, Smil offers a reassuring perspective on our ability to meet future needs:

  1. Abundant Resources: Many of the most commonly used materials, such as sand, clay, and stone, are incredibly abundant. Even silicon, the cornerstone of the electronics industry, is in plentiful supply.

  2. Economic Limitations: Long before we completely exhaust any material, the cost of extraction from difficult-to-reach sources would make it economically unviable.

  3. Opportunities for Waste Reduction: There are numerous ways to reduce material waste, including better product design, more efficient manufacturing processes, and improved recycling practices.

  4. Promising New Materials: Emerging materials like graphene (a two-dimensional carbon fabric) and fully biodegradable plastics offer exciting possibilities for future applications.

Strategies for Sustainable Material Use

To ensure a sustainable future, Smil suggests several strategies for managing our material consumption:

  1. Efficient Design: By adopting better designs that use less material, we can significantly reduce waste. This is particularly important in packaging, where overpackaging is common in affluent societies.

  2. Rational Manufacturing: Implementing more efficient manufacturing processes can help minimize material waste during production.

  3. Effective Recycling: Improving recycling practices and designing products with recycling in mind can help extend the life of materials and reduce the demand for new raw materials.

  4. Focus on E-Waste: As electronic devices become increasingly prevalent, developing effective strategies for managing electronic waste is crucial.

  5. Embracing New Materials: Investing in research and development of new, more sustainable materials can help address some of the challenges posed by our current material use.

Conclusion

"Making the Modern World" by Vaclav Smil offers a comprehensive and insightful look at the role of materials in shaping our world. From the stone tools of our prehistoric ancestors to the silicon chips powering our smartphones, materials have been at the heart of human progress and innovation.

As we face the challenges of increasing material demands and environmental concerns, understanding the complexities of our material use becomes more important than ever. Smil's work highlights the need for a nuanced approach to material management, one that considers the entire lifecycle of materials and the interconnected nature of our material flows.

While the task of managing our material needs may seem daunting, Smil's book offers hope. By embracing efficient design, rational manufacturing, effective recycling, and innovative new materials, we have the tools to meet the material demands of the future while minimizing our environmental impact.

As we move forward, it's clear that our relationship with materials will continue to evolve. By staying informed about the nature of our material use and actively working towards more sustainable practices, we can help shape a future where our material needs are met without compromising the health of our planet.

In the end, "Making the Modern World" reminds us that materials are not just the building blocks of our physical world, but also the foundation of our progress as a civilization. By understanding and respecting the materials that surround us, we can better appreciate the complex web of resources and innovations that make our modern lives possible.

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